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How Can Corrugated Box Solutions Increase The Filling Rate and Reduce Costs?

2025,11,11
In the production and application process of corrugated boxes, improving the filling rate (i.e. the utilization rate of packaging space) and reducing costs are two closely related goals.By optimizing the design, improving the use of materials, introducing new technologies and recycling models, companies can significantly improve packaging efficiency and reduce overall costs while ensuring safe transportation of products.
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Corrugated-Boxes-guide
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I. Optimize Packaging Design to Improve Filling Rate
The core of improving the filling rate is to reduce the phenomenon of "large boxes with small objects", so that the carton size is more suitable for the actual volume of the product, thereby reducing the use of voids and filling materials.
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II. Replace The Traditional Filling Materials, Reduce The Cost of Materials
Traditional Plastic buffer materials (such as bubble film and foam) are not only costly but also difficult to recycle. The use of environmentally friendly and renewable paper fillers can significantly reduce costs and enhance sustainability.
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III. Technological Transformation at The Production End to Reduce Raw Material Loss
In carton manufacturing, equipment upgrading and technology optimization can reduce raw material waste and indirectly improve the effective "fill" output rate.
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IV. Promote Green and Circular Packaging Models
E-commerce platforms and logistics enterprises are promoting recyclable packaging, fundamentally changing the low filling rate and high cost problems of disposable packaging.
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V. Comprehensive Strategy Suggestions
In order to achieve the optimal balance of high filling rate + low cost, enterprises are recommended to adopt the following combination strategies:
  • Front-end design: Intelligent box selection algorithm is used to match the minimum suitable carton;
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  • Material substitution: Replace plastic cushioning materials with expanded paper fillers;
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  • Production optimization: Upgrade equipment to reduce raw paper waste;
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  • Recycling: Establish a mechanism for the recycling and reuse of cardboard boxes;
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  • Standardized management: Unify packaging specifications and enhance the efficiency of supply chain collaboration.
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Summary
Through structural innovation, technology upgrading, material substitution and circular mode four-wheel drive, corrugated box solutions can not only significantly improve fill rates (reduce invalid space), but also reduce costs throughout the chain from raw materials, production, transportation to recycling.Especially in the field of electrical business express delivery, optimizing fill rate has become the key authors efficiency and practice of green development path.In the future, as the automatic and intelligent level, carton packaging will be more efficient, economic and sustainable.
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The company was established in 1996, with its headquarters located in the National High-tech Zone of Qingyuan, Guangdong Province. It has two major production bases in Qingyuan and Huadu, Guangzhou. The total number of employees is 600. The company has been certified for ISO9001 Quality Management System, ISO14001 Environmental Management System and ISO45001 Occupational health and Safety Management System. It was awarded as one of the first batch of "Green Product Certification for Express Packaging" by the state. It ranks 210th among the top 500 manufacturing enterprises in Guangdong Province. Awarded the title of "Famous Trademark of Guangdong Province";Won the "National Green Factory" enterprise title.Invest in the introduction of internationally advanced automated production, online monitoring equipment and intelligent management systems; Equipped with an international standardized laboratory and testing equipment; Now it has more than 100 independent research and development patents, and is the permanent director of Guangdong Packaging Technology Association.
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